Process engineering is a specialised branch of engineering dealing with design of processes for desired physical and/ or chemical transformation of materials. The design starts at a conceptual level and ultimately ends in the form of fabrication and construction plans.
Process Engineering course is one-of-a-kind. This course is structured to raise the level of expertise in Process design and to improve the competitiveness in the global markets. This course provides various designs of processes, development skills and knowledge of current trends of Processes. The students are given case studies to develop their professional approach.
- GENERAL INDUSTRY OVERVIEW AND BASIC CONCEPTS
- CRUDE OIL REFINERY PRODUCTS AND PROCESSES
- OIL & GAS PRODUCTION FACILITIES
- WHAT IS AN EPC CONTRACT?
- THE TENDER & PROCUREMENT PROCESS
- THE SCOPE OF WORKS
- INTRODUCTION TO PROCESS ENGINEERING
- FLUID FLOW AND HEAT TRANSFER
- PUMPS AND PUMPING SYSTEMS
- COMPRESSORS
- Mechanical Design– Code Safety Factors– Design Pressure and Temperature, MAWP– Codes, Laws, Standards and Practices
- Simple Calculations
- Types and Functions– Drums - Design Considerations, Orientation, L/D
- Ratio, Connections, Separation, Settling, Liquid Surge, Sizing, Internals
- Fractionators - Types, Equilibrium Stages, Reflux Ratio,
- Key Components, Relative Volatility, Minimum Number of Stages– Crude Distillation Examples– Fractionator Internals » Tray Types » Tray Selection Criteria » Packing »Liquid and Vapour Distributors
- Vacuum Towers
- Trayed Towers
- Reboilers
- Reactors– Common Reactor Types: Fixed-Bed, Axial Flow,
- Radial Flow– Design Considerations– Catalyst Requirements– Pressure Drop Considerations– Reactor Internals– Fixed-Bed Reactor
- Types
- Combustion Basics
- Efficiency
- Heat Transfer - Basics
- Operational Issues - Air Leaks, Burner Problems,
- Instrumentation, Flooding, Etc.
- Design and Operation
- Fired Heater Duties
- Selection and Design Issues
- Special Units
- Purpose of Specification Package
- Types of Specification Packages
- Specification Package Contents
- Butane, LPC Column simulation
- Light Neptha, CO2 Absorber
- Striper Design
- Basic Principles of Heat Exchanger Design
- Shell and Tube Heat Exchangers
- Selection of Heat Exchanger Type
- Air Coolers
- Reviewing Vendor Options
- Purpose
- Flow Characteristics - Vortices, Separation
- Pressure to Flow Relationships
- Choked Flow Conditions (Critical Flow)
- Cavitations
- Flashing
- Typical Control Valve Applications
- Flow Resistance Model Diagram
- Design Requirements
- Flow Characteristics
- Design Equ
- Cost Estimating Methods
- Estimate Types and Accuracy
- Equipment Installation Cost Factors
- Contingency Allowances
- Cost Escalation
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